SAFETY INSPECTION’S GUIDE LINE AT CONSTRUCTION SITE FOR CRAN

ITEM SAFETY INSPECTION CHECK FOR CRANE'S (MONTLY):

CERTIFICATES

Crane – MIGAS, Crane - 3rd Party, Boom Hoist Wire Rope, Main Block Wire Rope, Aux. Block Wire Rope,Operator's license

CRANE LOGBOOK

Daily inspection Check, Weekly Wire Rope Check, Weekly Safety Device Test, Limit Switches/Load Indicator, Weekly Boom Visual, Maintenance Schedule, Replacement/Repair Record, Supervisor's Signature

MANUALS/PROCEDURES

Operating Manual, Operating Procedure, Emergency Procedure

MARKINGS

SWL Marking, Colour Coding, Sign Board

ANNUAL MPI TEST

Main Block Hook, Aux. Block Hook, Boom Lacing, Overall Condition, Paint Condition, Mast Condition, Boom Backstop, Counterweight, Pendants/Links, Sheaves, Bearings/Bushings, Condition Boom Lacing (bent ones), Condition A-frame

POWER PLANT

Condition of Belts, Condition of Radiator, Piping/Hoses, Batteries condition & water level, Any leakage, Engine temperature, Engine oil pressure, Governor operation, Performance of engine, Condition of engine, ESD System, Oil Pressure Gauge, Water Temperature Gauge, Air Pressure Gauge

CONVERTER

Converter condition, Control linkages/pins, Piping/hoses condition, Clutches,

MAIN DRIVE

Gear/Pinion condition, Drum condition, Clutch lining, Control linkages/pins, Rotating joint, Leakage?, Shoe? Drum clearance (clutch), Travel brakes

INDEPENDENT SWING

Gear/Pinion condition, Drum condition, Clutch lining, Control Linkages/ping/pins, Rotating joint, Swing brake lining, Swing lock, functional, Clutch clearance

BOOM HOIST

Gear/Pinion condition, Auto brake, Aux. Brake, Rotating joint, linkages/pins/Pins, Clutch clearance, Boom hoist pawl, Wire rope condition, Leakages?

FRONT DRUM (HOIST)

Gear/Pinion condition, Drum condition, Brake lining, Brake clearance, Clutch lining, Clutch clearance, Rotating joint, linkages/pins/Pins, Wire rope condition,

REAR DRUM (HOIST)

Gear/Pinion condition, Drum condition, Brake lining, Brake clearance, Clutch lining, Clutch clearance, Rotating joint, linkages/pins/Pins, Wire rope condition,

CONTROLS AND VALVES

Condition/functional of valves, Drum rotation indicator, Hydraulic leakages?,Hydraulic hoses/piping condition, linkages/pins/Pins, Wiper/Horn, Brakes/Clutch pedal

ROTATING BED/CAR BODY

House roller, bushing & bearing, Hook roller, bushing & bearing, Condition of roller path, Travel brake, Pan cover, Linkages/Pins/Bolts/Pins/Bolt

HYDRAULIC SYSTEM

Condition hydraulic pumps, Condition swing motor, Condition main hoist motor, Condition aux. Hoist motor, Leaks on pump seals, Leaks on motor seals

CRAWLER

Drive chain condition/tension, Sprocket condition, Intermediate roller, Idler roller, Crawler frame, Track condition/tension, Track pin condition

ELECTRICAL SYSTEM

Wiring condition on engine/panel, All gauges on panel, functional, Alternator/Generator charging, Starter condition, Swing Light & Alarm, Crane Reversing Light & Alarm, Electrical switches/fuses,

CABIN

Safety glass/frame, Seat and cushion, Doors/window, Reversing Mirror, Main Hoist Drum Mirror, Fire Fighting Equipment, Condition window wipers,

LUBRICANT & COOLANT

Radiator coolant – inhibiter, Engine oil level/condition, Hydraulic oil level/condition, Chain case oil level/condition, Rotating bed sump oil level, Swing bevel gear case, Accumulator pressure, Greasing point-sheaves, rotating, Parts, roller & etc.,

SLI SYSTEM

Anti-two block, Load indicator/moment, Angle indicator, Length indicator, Load chart

MISCELLANEOUS

Main Hook block, Main Hook condition, Aux. Hook block, Aux. Hook condition, Safety Latch, Sheaves, Bearing/Bushing, Socket/wedges/clips, Gantry (A-frame), Boom Cylinder Bushing, Rope Guide Rollers, Boom Lattice/members (bracing)